Turnaround/Shutdown Planning
Job Method Statement (JMS) Preparation:
- Define the scope and objectives of the project or task.
- Identify the sequence of activities required to complete the task.
- Detail the methodologies and procedures for each activity.
- Address potential hazards, risks, and mitigation measures.
- Include responsibilities of each team member.
- Seek approval and review from relevant stakeholders.
Recommended Spare Parts:
- Analyze the equipment and machinery being used.
- Refer to the manufacturer’s guidelines for recommended spare parts.
- Take into account historical data of spare part usage and failure rates.
- Consult with maintenance experts and equipment operators for their recommendations.
- Prepare a list of essential spare parts to keep on hand.
Resource Identification:
- Identify the resources required for the project, including personnel, equipment, and materials.
- Assign qualified individuals to specific roles and responsibilities.
- Ensure resources are available when needed and can meet project requirements.
Verification of PID (Process and Instrumentation Diagram):
- Cross-reference the PID with the equipment and instruments involved in the project.
- Verify that the P&ID accurately represents the process and control systems.
- Ensure that all relevant parties understand and agree on the P&ID.
Verification of Equipment Drawing:
- Review equipment drawings and specifications to ensure they align with the project requirements.
- Confirm that the drawings are up-to-date and accurate.
- Coordinate with the engineering team to address any discrepancies.
Verification of Procedure (Step by Step):
- Review existing procedures and update them if necessary.
- Ensure that each step of the procedure is clear, concise, and logical.
- Verify that the procedure aligns with safety and quality standards.
- Seek feedback from subject matter experts to validate the procedure.
Identification of Special Tools
- Identify any specialized tools required for the project.
- Ensure these tools are available or plan for their procurement.
- Communicate with the relevant team members about the proper use and handling of special tools.
Identification of General Tools:
- List all general tools required for the project.
- Ensure the availability and condition of these tools.
- Plan for any additional tools needed.
ITP/Checklist Preparation (Inspection & Test Plan):
- Develop an ITP or checklist to ensure that all critical steps and inspections are performed during the project.
- Include specific criteria for acceptance and rejection of work.
- Align the ITP with project milestones and deliverables.
EHS Documents Preparation (Environment, Health, and Safety):
- Identify potential hazards and risks associated with the project.
- Prepare safety guidelines and procedures for workers.
- Ensure compliance with local EHS regulations and standards.
- Train the team on safety protocols and emergency procedures.
Rigging Plan Preparation:
- If the project involves rigging and lifting, prepare a rigging plan.
- Assess the weight and dimensions of the loads to be lifted.
- Determine the appropriate rigging equipment and lifting points.
- Ensure that rigging personnel are qualified and trained.
QA/QC Documents Preparation (Quality Assurance/Quality Control):
- Develop QA/QC documents to ensure compliance with quality standards.
- Identify critical quality checkpoints and inspections.
- Establish procedures for non-conformance resolution.
- Define responsibilities of the QA/QC team.
Resource Loading Preparation
- Allocate resources to specific tasks based on the project schedule.
- Ensure that resource availability aligns with project milestones.
- Monitor resource utilization to avoid overloading or underutilization.
Scheduling (MS Project/Primavera P6):
- Create a detailed project schedule using scheduling software (e.g., MS Project or Primavera P6).
- Define project tasks, dependencies, and durations.
- Allocate resources to each task based on availability and requirements.
- Continuously update and monitor the schedule throughout the project.