Turnaround/Shutdown Planning

Job Method Statement (JMS) Preparation:

  • Define the scope and objectives of the project or task.
  • Identify the sequence of activities required to complete the task.
  • Detail the methodologies and procedures for each activity.
  • Address potential hazards, risks, and mitigation measures.
  • Include responsibilities of each team member.
  • Seek approval and review from relevant stakeholders.

Recommended Spare Parts:

  • Analyze the equipment and machinery being used.
  • Refer to the manufacturer’s guidelines for recommended spare parts.
  • Take into account historical data of spare part usage and failure rates.
  • Consult with maintenance experts and equipment operators for their recommendations.
  • Prepare a list of essential spare parts to keep on hand.

Resource Identification:

  • Identify the resources required for the project, including personnel, equipment, and materials.
  • Assign qualified individuals to specific roles and responsibilities.
  • Ensure resources are available when needed and can meet project requirements.

Verification of PID (Process and Instrumentation Diagram):

  • Cross-reference the PID with the equipment and instruments involved in the project.
  • Verify that the P&ID accurately represents the process and control systems.
  • Ensure that all relevant parties understand and agree on the P&ID.

Verification of Equipment Drawing:

  • Review equipment drawings and specifications to ensure they align with the project requirements.
  • Confirm that the drawings are up-to-date and accurate.
  • Coordinate with the engineering team to address any discrepancies.

Verification of Procedure (Step by Step):

  • Review existing procedures and update them if necessary.
  • Ensure that each step of the procedure is clear, concise, and logical.
  • Verify that the procedure aligns with safety and quality standards.
  • Seek feedback from subject matter experts to validate the procedure.

Identification of Special Tools

  • Identify any specialized tools required for the project.
  • Ensure these tools are available or plan for their procurement.
  • Communicate with the relevant team members about the proper use and handling of special tools.

Identification of General Tools:

  • List all general tools required for the project.
  • Ensure the availability and condition of these tools.
  • Plan for any additional tools needed.

ITP/Checklist Preparation (Inspection & Test Plan):

  • Develop an ITP or checklist to ensure that all critical steps and inspections are performed during the project.
  • Include specific criteria for acceptance and rejection of work.
  • Align the ITP with project milestones and deliverables.

EHS Documents Preparation (Environment, Health, and Safety):

  • Identify potential hazards and risks associated with the project.
  • Prepare safety guidelines and procedures for workers.
  • Ensure compliance with local EHS regulations and standards.
  • Train the team on safety protocols and emergency procedures.

Rigging Plan Preparation:

  • If the project involves rigging and lifting, prepare a rigging plan.
  • Assess the weight and dimensions of the loads to be lifted.
  • Determine the appropriate rigging equipment and lifting points.
  • Ensure that rigging personnel are qualified and trained.

QA/QC Documents Preparation (Quality Assurance/Quality Control):

  • Develop QA/QC documents to ensure compliance with quality standards.
  • Identify critical quality checkpoints and inspections.
  • Establish procedures for non-conformance resolution.
  • Define responsibilities of the QA/QC team.

Resource Loading Preparation

  • Allocate resources to specific tasks based on the project schedule.
  • Ensure that resource availability aligns with project milestones.
  • Monitor resource utilization to avoid overloading or underutilization.

Scheduling (MS Project/Primavera P6):

  • Create a detailed project schedule using scheduling software (e.g., MS Project or Primavera P6).
  • Define project tasks, dependencies, and durations.
  • Allocate resources to each task based on availability and requirements.
  • Continuously update and monitor the schedule throughout the project.